Name of Equipment: Variable Cross-section Beam Dual-torch Submerged Arc Automatic Welding Plane
Equipment Introduction
The device is used for automatically welding opposite sides of trailer longitudinal beam and I-shaped steel.
The submerged arc automatic welding plane employs the track and cantilever dual-car structure; two welding tractors drive the submerged arc torch to walk on the track; the walking car is driven by a gear rack; the device can steadily weld and finish the weld of two welding lines at a time. Two welding tractors are walked on the same track girder, which saves the production field and enlarges the operation space and is convenient for the longitudinal beam to transport in and out and convenient for operating; therefore, the variable cross-section beam dual-torch submerged arc automatic welding plane is the most advanced longitudinal beam welding plane at home and abroad. The plane employs the flexible and automatic copying tracking technique for the variable cross-section beam so as to automatically track and weld, immediately; when welding at position of the variable cross-section, the position of the torch cannot be regulated.
Owing to adopting the PLC programmable control technique and the micro electronic technique, the variable cross-section beam dual-torch submerged arc automatic welding plane has characteristics of beautiful welding line shape, credible quality, high production efficiency and simple and convenient operation. The device can be randomly moved in absence of manufacturing the ground track foundation.
The submerged arc automatic welding plane comprises track girder, welding walking car, torch electric cross adjusting system, control system, automatic tracking device, flux recycling device, submerged-arc welding power source, etc.
技术参数 Technical Parameter
项 目
Project
技术参数
Technical parameter
焊接电源型号
Welding power source type
根据客户要求选择
Select on the basis of customer requirement
焊接小车行走方式
Welding car walking way
齿轮齿条式
Gear rack-type
焊接材料
Welding material
碳钢、合金钢、不锈钢
Carbon steel, alloy steel and stainless steel
焊接材料厚度
Thickness of welding material
6mm~40mm
有效焊接宽度
Effective welding width
200-800mm
有效焊接长度
Effective welding length
14000 mm (根据客户要求on the basis of customer requirement)
整机空行速度
Overall air driving speed
5000 mm/min
焊接速度
Welding speed
200mm/min -1000mm/min
焊接速度调节
Welding speed regulation
无级调速
Stepless speed regulating
焊枪位置调整方式
Torch position regulating way
自动跟踪
Automatic tracking
焊丝直径
Welding wire diameter
3.2 4 mm
机头垂向位移量
Head vertical displacement
260mm
机头横向位移
Head cross displacement
500mm
焊剂放收方式
Flux putting and recycling ways
自动
Automatic
焊剂斗容量
Flux hopper volume
50Kg
50 Kg
外观质量
Appearance quality
符合JB/T7949-1999钢结构焊缝外形尺寸
Accord with appearance size of welding line of JB/T7949-1999 steel structure